Horizontal Vacuum Inopfuurira Kukanda Muchina(HVCCM) ndeye chaiyo midziyo inoshandiswa muindasitiri yesimbi kugadzira zvigadzirwa zvemhando yepamusoro zvesimbi. Iyi tekinoroji yakashandura nzira yekukandwa kwesimbi uye inopa akawanda mabhenefiti pamusoro pechinyakare nzira dzekukanda. Muchinyorwa chino, isu tichakurukura maitiro emisimboti, zvikamu uye mashandisirwo ehorizontal vacuum inoenderera casters.
Dzidza nezve horizontal vacuum inoramba ichikanda
Usati wanyura mune misimboti yemaitiro, zvinodikanwa kuti unzwisise kuti horizontal vacuum inoenderera mberi kukanda zvinorevei. Iyo nzira inosanganisira kuramba ichikanda simbi yakanyungudutswa kuita yakasimba fomu uchichengetedza nzvimbo yevacuum. Chinangwa chikuru ndechekugadzira zvigadzirwa zvesimbi zvakachena zvine hurema hudiki, izvo zvakakoshera maindasitiri akadai seaerospace, mota nemagetsi.
Zvikamu zvakakosha zveHVCCM
Furnace: Maitiro anotanga nechoto umo zvinhu zvakasvibirira zvinopisa kusvika pakunyungudika. Iyo choto inowanzo shongedzerwa nekudziisa induction kana yemagetsi arc tekinoroji kuti ive nechokwadi chekudziya.
Kupisa Choto: Mushure mekunyunguduka, simbi yakanyungudutswa inoendeswa kuchoto chekubata. Choto chinochengetedza tembiricha yesimbi yakanyungudutswa uye inoita kuti irambe iri mvura kusvika yagadzirira kukandwa.
Kukandira Mold: Iyo yekukanda mold chinhu chakakosha cheHVCCM. Yakagadzirirwa kupa chimiro kusimbi yakanyungudutswa sezvainoomesa. Molds dzinowanzo gadzirwa kubva kune zvemhando yepamusoro izvo zvinokwanisa kumira zvakanyanya tembiricha uye kumanikidza.
Vacuum Chamber: Iyo vacuum chamber ndiko kunoitwa kukanda chaiko. Nekugadzira nzvimbo yevacuum, muchina uyu unoderedza kuvepo kwemagasi uye kusvibiswa kunogona kukonzera kukanganisa muchigadzirwa chekupedzisira.
Kutonhodza System: Kana simbi yakanyungudutswa ikadirwa muforoma, inotanga kutonhora nekuoma. Iyo yekutonhodza system inovimbisa kuti simbi inotonhora zvakaenzana, kudzivirira deformation kana kuputika.
Kucheka uye kupedza michina: Mushure mekusimba, iyo inoenderera yakakandwa chigadzirwa inochekwa kusvika paurefu hunodiwa uye inoiswa pasi pekupedzisa kuzadzisa inodiwa yemhando yepamusoro.
HVCCM process musimboti
Iyo process musimboti wehorizontal vacuum unoramba uchikanda muchina unogona kukamurwa kuita akati wandei akakosha matanho:
1. Kunyunguduka uye Insulation
Nzira yacho inotanga nezvinhu zvakasvibirira zvinonyunguduka muchoto. Choto chacho chakagadzirirwa kusvika pakupisa kwepamusoro nokukurumidza uye zvinobudirira. Kana simbi ichinge yanyungudutswa, inotamirwa kuchoto chekubata uko inochengetedzwa pakupisa nguva dzose. Iyi nhanho yakakosha sezvo ichiva nechokwadi chekuti simbi yakanyungudutswa yakafanana uye haina tsvina.
2. Kugadzira vacuum
Kusati kwatanga nzira yekukanda, vacuum inogadzirwa mukamuri yekukanda. Izvi zvinoitwa nekushandisa pombi yevacuum kubvisa mweya uye mamwe magasi kubva mukamuri. Iyo vacuum nharaunda yakakosha kudzivirira oxidation uye kusvibiswa kwesimbi yakanyungudutswa, izvo zvinogona kutungamira kune hurema mune yekupedzisira chigadzirwa.
3. Kudira simbi yakanyungudutswa
Kana vacuum yasimbiswa, simbi yakanyungudutswa inodururwa muforoma. Dhizaini ye mold inobvumira kuenderera kuyerera kwesimbi inova chiratidzo cheiyo HVCCM maitiro. Kuchengetedza kunotorwa panguva yekudira kuti simbi inozadza mold zvakaenzana uye hapana mhirizhonga inogona kuunza mabhuru emhepo.
4. Kubatana
Sezvo simbi yakanyungudutswa ichizadza mold, inotanga kutonhora nekuoma. Iyo yekutonhodza maitiro inodzorwa zvakanyatsonaka kuti ive nechokwadi kunyangwe kusimba. Iyo vacuum nharaunda inoita basa rakakosha pano sezvo ichibatsira kuchengetedza tembiricha isingaperi uye kudzivirira kuumbwa kwemabhuru.
5. Kuramba uchibvisa
Chimwe chezvinhu zvinosiyanisa zveHVCCM ndiko kuramba kuchibviswa kwesimbi yakasimbiswa kubva muforoma. Sezvo simbi inosimba, inodhonzwa zvishoma nezvishoma kubva muforoma pamwero unodzorwa. Izvi zvinoramba zvichiitika zvinogadzira hurefu hurefu hwezvigadzirwa zvesimbi zvinozokwanisa kuchekwa kusvika pakukura.
6. Kucheka nekupedza
Kana hurefu hunodiwa hwesimbi hwaburitswa, hunochekwa pachishandiswa midziyo yekucheka. Kupedzisa maitiro anogona kusanganisira kurapwa kwepamusoro, machining kana dzimwe nzira dzekuzadzisa zvinodiwa. Chigadzirwa chekupedzisira chinobva chaongororwa kunaka uye kuenderana.
Zvakanakira horizontal vacuum continuous casting
Horizontal vacuum inoenderera mberi yekukanda muchina ine zvinotevera zvakanakira zvichienzaniswa nemaitiro ekukanda nzira:
High Purity: Nzvimbo yevacuum inoderedza kuvapo kwemagasi uye tsvina, zvichiita kuti pave nepamusoro-kuchena kwesimbi zvigadzirwa.
Yakaderedzwa Defects: Iyo inodzorwa kutonhora uye kusimba maitiro inoderedza mukana wekukanganisa senge pores uye inclusions.
Kuramba Kugadzirwa:Thekuramba vachikandamuitiro anogona zvinobudirira kubudisa refu simbi, kuderedza marara uye kuwedzera zvibereko.
VERSATILITY: HVCCM inogona kushandiswa pane zvakasiyana-siyana zvesimbi, kusanganisira aluminium, mhangura uye alloys anokosha, zvichiita kuti ive sarudzo yakasiyana-siyana yevagadziri.
Mutengo Kubudirira: Nepo mari yekutanga muHVCCM tekinoroji inogona kunge yakakwira, kuchengetedza kwenguva refu mumitengo yezvinhu uye kuvandudzwa kwehunyanzvi hwekugadzira kunowanzopfuura mitengo iyi.
Kushandiswa kweHVCCM
Horizontalvacuum inoramba ichikanda michinaanoshandiswa zvakanyanya mumaindasitiri akasiyana, kusanganisira:
Aerospace: High-purity metals yakakosha kune aerospace zvikamu uko kushanda uye kuvimbika kwakakosha.
Automotive: Indasitiri yemotokari inoda zvigadzirwa zvesimbi zvemhando yepamusoro kugadzira zvikamu zveinjini, zvinhu zvekufambisa uye zvimiro.
ELECTRONICS: Indasitiri yemagetsi inovimba nesimbi dzakachena kuita mabhodhi edunhu, zvibatanidza uye zvimwe zvikamu.
Mishonga Yezvokurapa: Nzvimbo yezvokurapa inoda zvinhu zvinosangana nemhando dzakasimba, zvichiita kuti HVCCM ive yakanakira kugadzirwa kwemidziyo yekurapa.
mukupedzisa
Horizontal vacuum inoenderera mberi casters inomiririra kufambira mberi kukuru mune tekinoroji yekukanda simbi. Nekunzwisisa misimboti yemaitiro uye zvikamu zvakasiyana zvinosanganisirwa, vagadziri vanogona kushandisa tekinoroji iyi kugadzira zvigadzirwa zvesimbi zvemhando yepamusoro zvine hurema hudiki. Sezvo maindasitiri achiramba achida kuchena kwepamusoro uye kuita kubva kumidziyo, HVCCM ichaita basa rinowedzera kukosha mukuzadzisa izvi zvinodiwa. Nezvakawanda zvakanakira uye kuwanda kwekushandisa, yakatwasuka vacuum inoenderera mberi casters icharamba iri dombo rekona remazuva ano simbi.
Nguva yekutumira: Oct-16-2024
