News

Muminda yemazuva ano maindasitiri uye tekinoroji, simbi dzinokosha dzakanyanya kukosha uye hupamhi hwekushandisa nekuda kwekusiyana kwavo kwemuviri nemakemikari zvivakwa. Kuti usangane nepamusoro-soro zvinodiwa zvemidziyo yesimbi yakakosha, yakakwira vacuum inoenderera mberi yekukanda michina yesimbi yakakosha yakabuda. Iyi midziyo yepamberi inoshandisa yakakwira vacuum tekinoroji kukanda simbi dzinokosha munzvimbo yakanyatsodzorwa, kuve nechokwadi kuchena, kufanana, uye kuita kwechigadzirwa. Ichi chinyorwa chichapa sumo yakadzama kune yakakwiriravacuum inoramba ichikanda midziyonokuda kwesimbi inokosha nokushandiswa kwayo.

vacuum inoramba ichikanda midziyo

1,Mhedziso yeYakakwira Vacuum Inoenderera Kukandira Equipment yeMasimbi Akakosha

Equipment composition

1. Vacuum system

High vacuum pombi: Kazhinji musanganiswa wepombi yemuchina, pombi yekuparadzira, kana pombi yemamorekuru inoshandiswa kuwana nzvimbo yakakwira vacuum. Mapombi aya anogona kukurumidza kudzikisa kudzvanywa mukati memidziyo kusvika kune yakaderera zvakanyanya, kubvisa kupindira kwemhepo uye kumwe kusvibiswa.

Vacuum mavharuvhu uye mapaipi: anoshandiswa kudzora vacuum dhigirii uye gasi kuyerera, kuve nechokwadi chekushanda kwakagadzikana kwevacuum system.

Vacuum gauge: inotarisisa iyo vacuum level mukati memidziyo uye inopa chaiyo vacuum mamiriro eruzivo kune vanoshanda.

2. Smelting system

Chishandiso chekudziisa: Inogona kuve induction kudziyisa, kudziyisa kudziyisa, kana kupisa arc, uye inogona kupisa simbi dzinokosha kune yakanyungudutswa. Nzira dzakasiyana dzekupisa dzine maitiro avo uye kushandiswa, uye dzinogona kusarudzwa maererano nemhando yesimbi yakakosha uye maitiro ekugadzirisa.

Crucible: Inoshandiswa kuchengetedza simbi yakakosha inonyunguduka, kazhinji inogadzirwa nezvinhu zvinoshingirira kutonhora kwakanyanya uye ngura, senge graphite, ceramics, kana special alloys.

Kukurudzira mudziyo: Kukurudzira kunyungudika panguva yekunyunguduka kuti ive nechokwadi chekufanana kwekuumbwa uye kusimba kwekushisa.

3. Kuenderera mberi kwekukanda hurongwa

Crystallizer: Icho chinhu chakakosha mukuenderera mberi kwekukanda maitiro, iyo inosarudza chimiro uye saizi yeingot. Crystallizers inowanzogadzirwa nemhangura kana zvimwe zvinhu zvine yakanaka yekupisa conductivity, uye inotonhorera mukati nemvura kuti ikurumidze kusimba kwesimbi yakakosha inonyungudika.

Ingot sumo mudziyo: Bvisa iyo yakaomeswa ingot kubva kune crystallizer kuti uve nechokwadi chekuenderera kwekushanda kwekuenderera kwekukanda maitiro.

Kudhonza mudziyo: inodzora kumhanya kwekudhonza kweingot, inokanganisa kunaka uye kugona kwekugadzira kweingot.

4. Kudzora hurongwa

Electrical control system: Kudzora kwemagetsi kwezvikamu zvakasiyana zvemidziyo, kusanganisira kugadziridzwa kwemaparamita akadai sesimba rekupisa, vacuum pombi kushanda, uye billet kudhonza kumhanya.

Automated control system: Inogona kuwana otomatiki kushanda kwemidziyo, kuvandudza kugadzirwa kwakanaka uye kugadzikana kwemhando yechigadzirwa. Kuburikidza nezvirongwa zvepreset, iyo control system inogona kuzadzisa otomatiki maitiro akadai sekunyunguduka uye kuenderera kukanda, uye kutarisa uye kugadzirisa akasiyana ma parameter munguva chaiyo.

2,Tsanangudzo huru yemaitiro

1. Muviri wechoto: Muviri wechoto unotora vertical double-layer mvura-yakatonhorera chimiro. Chivharo chechoto chinogona kuvhurwa kuti zvive nyore kuisa macrucibles, crystallizers, uye mbishi zvinhu. Chikamu chepamusoro chechifukidziro chechoto chakashongedzwa nehwindo rekucherechedza, iro rinogona kutarisa mamiriro ezvinhu akanyungudutswa panguva yekunyunguduka. Iyo induction electrode flange uye vacuum pombi flange yakarongedzerwa zvakaenzana munzvimbo dzakasiyana dzehurefu pakati pechoto chemoto kusuma iyo induction electrode joint uye kuibatanidza neyevacuum mudziyo. Iyo yevira yepasi ndiro yakashongedzerwa ine crucible rutsigiro furemu, iyo inoshandawo semurwi wakamisikidzwa kugadzirisa nemazvo nzvimbo yekristaro, kuve nechokwadi chekuti gomba repakati rekristaro rakatarisana negero rakavharwa pachoto chepasi ndiro. Zvikasadaro, iyo crystallization inotungamira tsvimbo haigone kupinda mukati meiyo crystallizer kuburikidza neyakavharwa chiteshi. Kune zvindori zvitatu zvakanyoroveswa nemvura pamadziro ekutsigira, zvinoenderana nepamusoro, pakati, uye pasi pezvikamu zvekristallizer. Nekudzora kuyerera kwemvura inotonhorera, tembiricha yechikamu chimwe nechimwe chekristaro inogona kunyatsodzorwa. Kune mana thermocouples pane yekutsigira furemu, ayo anoshandiswa kuyera tembiricha yekumusoro, yepakati, uye yakaderera zvikamu zvecrucible uye crystallizer, zvichiteerana. Iyo interface pakati pe thermocouple uye kunze kwechoto iri pachoto chechoto. Chigadziko chekuburitsa chinogona kuiswa pazasi pechitsigiro chesimbi kudzivirira tembiricha yekunyunguduka kubva yakananga pasi kubva kune inochenesa uye ichikonzera kukanganisa kumuviri wechoto. Kune zvakare diki inobvisika rough vacuum kamuri pakati pechoto pasi. Pazasi peiyo coarse vacuum kamuri pane organic girazi kamuri, umo ma antioxidants anogona kuwedzerwa kuti avandudze kuvharirwa chisimbiso che filaments. Ichi chinyorwa chinogona kuwana antioxidant mhedzisiro pamusoro pematanda emhangura nekuwedzera antioxidants kune iyo organic girazi mhango.

2. Crucible uye Crystallizer:Iyo crucible uye crystallizer inogadzirwa nepamusoro-kuchena graphite. Pazasi pe crucible ndeye conical uye yakabatana kune crystallizer kuburikidza neshinda.

3. Vacuum system

4. Kudhirowa uye kumonereka michina:Kuramba kuchikandwa kwemabhawa emhangura kunosanganisira mavhiri ekutungamira, tambo dzewaya dzechokwadi, mitsara yedhairekitori, uye nzira dzekumonereka. Gumbo rinotungamira rinoita basa rekutungamirira uye rekumisa, uye kana tsvimbo yendarira yabudiswa muchoto, inotanga kupfuura nepakati pevhiri. Iyo crystal gidhi tsvimbo yakagadzikwa pane chaiyo screw uye linear gwara mudziyo. Chekutanga, tsvimbo yemhangura inodhonzwa (pre kudhonzwa) kubva muchoto chechoto kuburikidza nemutsara wekufamba kwekristaro gwara tsvimbo. Kana tsvimbo yemhangura inopfuura nepavhiri rekutungamira uye iine hurefu hwakati, inogona kucheka kubatana nekristaro gidhi tsvimbo. Zvadaro gadzirisa pamushini wemhepo uye ramba uchikwevera tsvimbo yemhangura kuburikidza nekutenderera kwemuchina wekupeta. Iyo servo mota inodzora mutsara wekufamba uye kutenderera kwemuchina unomonereka, unogona kunyatso kudzora kuenderera kunoramba kuchikanda kumhanya kwetsvimbo yemhangura.

5. Iyo ultrasonic magetsi emagetsi emagetsi system anotora yeGerman IGBT, ine yakaderera ruzha uye simba rekuchengetedza. Iyo tsime inoshandisa tembiricha yekudzora zviridzwa zvekudziya kwakarongeka. Magadzirirwo emagetsi emagetsi

Kune overcurrent, overvoltage mhinduro, uye maseketi ekudzivirira.

6. Kudzora system:Iyi midziyo inotora touch screen zvizere otomatiki control system, ine akawanda ekutarisa maturusi, kunyatso kudzora tembiricha yechoto uye crystallizer, kuwana iyo yakareba yakagadzikana mamiriro anodiwa kuti tsvimbo yemhangura irambe ichikanda; Matanho ekudzivirira akawanda anogona kutorwa kuburikidza nemidziyo yekutarisa, senge kudonha kwezvinhu kunokonzerwa nekupisa kwechoto, kusakwana vacuum, kudzvanywa kana kushomeka kwemvura. Chigadzirwa chacho chiri nyore kushanda uye maparameter makuru akaiswa zvakanaka.

Kune tembiricha yechoto, yepamusoro, yepakati, uye yakaderera tembiricha yekristaro, pre kudhonza kumhanya, uye kristaro kukura kudhonza kumhanya.

Uye akasiyana maalarm values. Mushure mekuisa ma parameter akasiyana-siyana, mukugadzirwa kwemhangura tsvimbo inoenderera mberi ichikanda, chero bedzi kuchengeteka kunosimbiswa.

Isa crystallization guide rod, isa zvinhu zvakasvibirira, vhara gonhi rechoto, cheka chinongedzo pakati petsvimbo yemhangura uye crystallization gidhi tsvimbo, uye uibatanidze kumuchina unomonereka.

3,Kushandiswa kwepamusoro vacuum inoenderera mberi yekukanda midziyo yemasimbi anokosha

(1）Gadzirai emhando yepamusoro simbi ingots

1.Kuchena kwepamusoro

Kunyunguduka uye kuenderera mberi kwekukanda munzvimbo yevacuum yakakwirira kunogona kudzivirira kusvibiswa kubva kumhepo uye kumwe kusvibiswa, nekudaro kuburitsa yakakwirira-kuchena yakakosha ingots dzesimbi. Izvi zvakakosha kumaindasitiri akadai semagetsi, aerospace, uye hutano hunoda kuchena kwakanyanya kwezvinhu zvakakosha zvesimbi.

Semuenzaniso, mune zvemagetsi indasitiri, yakakwirira-kuchena masimbi anokosha akadai segoridhe nesirivha anoshandiswa kugadzira matunhu akabatanidzwa, zvikamu zvemagetsi, etc. Kuvapo kwetsvina kunogona kukanganisa zvakanyanya kuita kwavo uye kuvimbika.

2.Uniformity

Iyo inosimudzira mudziyo uye inoenderera mberi yekukanda sisitimu mumidziyo inogona kuve nechokwadi chekufanana kwekuumbwa kwesimbi yakakosha inonyungudika panguva yekusimbisa maitiro, kudzivirira kukanganisa sekuparadzanisa. Izvi zvine kukosha kukuru kune maapplication anoda kuenzana kwepamusoro kwezvivakwa zvezvinhu, senge kugadzira chiridzwa chaicho uye kugadzira zvishongo.

Semuenzaniso, mukugadzira zvishongo, yunifomu yakakosha simbi zvinhu zvinogona kuve nechokwadi chakafanana ruvara uye magadzirirwo ezvishongo, kuvandudza chigadzirwa kunaka uye kukosha.

3.Good surface quality

Iyo yepamusoro yeingots inogadzirwa neakakwira vacuum inoramba ichikanda michina yakatsetseka, isina pores kana inclusions, uye ine yakanaka yemhando yepamusoro. Izvi hazvigone chete kuderedza basa rekugadzirisa kunotevera, asi zvakare kuvandudza kutaridzika kwemhando uye kukwikwidza kwemusika kwechigadzirwa.

Semuyenzaniso, mukugadzirwa kwepamusoro-soro, simbi dzinokosha dzine hutano hwakanaka hwepamusoro dzinogona kushandiswa kugadzira zvidimbu zvakaringana, zvekushongedza, zvichingodaro, kusangana nevatengi vepamusoro zvinodiwa pakuonekwa kwechigadzirwa uye kuita.

(2）Kugadzira zvinhu zvitsva zvesimbi zvinokosha

1.Kunyatsodzora kuumbwa uye chimiro

Yakakwira vacuum inoenderera mberi yekukanda midziyo yesimbi yakakosha inogona kunyatso kudzora kuumbwa uye tembiricha yesimbi yakakosha kunyunguduka, nekudaro kuwana kudzora chaiko pamusoro pekuumbwa uye chimiro cheingot. Izvi zvinopa nzira ine simba yekugadzirwa kwezvinhu zvitsva zvinokosha zvesimbi.

Semuenzaniso, nekuwedzera chaiwo alloying zvinhu kune akakosha masimbi, iwo emuviri uye kemikari zvimiro zvinogona kushandurwa, zvichitungamira mukugadzirwa kwezvinhu zvitsva zvine akakosha zvimiro zvakaita sesimba rakawanda, kukwirira kwecorrosion resistance, uye high conductivity.

2.Simulate nzira yekukanda munzvimbo dzakakosha

Midziyo yacho inogona kutevedzera nharaunda dzakakosha senge kudzvanyirira kwakasiyana, tembiricha, uye mamiriro ekunze kuti udzidze maitiro ekukanda uye shanduko yekushanda kwesimbi dzakakosha munzvimbo idzi. Izvi zvakakosha zvikuru pakugadzira zvinhu zvesimbi zvakakosha zvinogona kuenderana nemamiriro ekushanda akakosha.

Semuyenzaniso, muindasitiri yezvemuchadenga, simbi dzinokosha dzinoda kushanda munzvimbo dzakaoma senge tembiricha yakanyanya, kudzvanywa, uye nemwaranzi yakanyanya. Nekutevedzera nharaunda idzi dzekukanda zviedzo, zvishandiso zvitsva zvine mashandiro akanaka kwazvo zvinogona kuvandudzwa kuti zvizadzise zvinodiwa neindasitiri yezvemuchadenga.

Unogona kutibata nesu nenzira dzinotevera:

Whatsapp: 008617898439424

Email: sales@hasungmachinery.com 

Webhu: www.hasungmachinery.com www.hasungcasting.com